Industrial 4.0 solution

工业4


1. Capacity Matching


Approximately 100 sets of wardrobes will be processed in eight hours (Take a wardrobe without a door as an example, the data is for reference only)

2. Project Design


The segmented work cell is based on its relatively complete board-customized furniture software and stand-alone product system. By integrating the advantageous hardware and software resources in the industry and optimizing the configuration, we have developed a plan for a segmented automated production line for the board-type furniture industry. Work cell processing mode replaces the traditional production mode where panel furniture production workshops rely entirely on manual production organization and process flow, seamlessly connecting software, processing equipment, robots, and wire conveyors to achieve cabinet automatic processing from boards cutting to sorting. It can also be extended to connect to automatic packaging production lines and finished product warehouses in the future.


3. Work Cell Technical Solutions


Cutting work cell + automatic edge banding line + drilling work cell + automatic sorting line. Seamless connection of software, robots, and intelligent production equipment


(1) Cutting Work Cell


Intelligent and efficient cutting process, which can be expanded connect to the stereoscopic warehouse of raw materials, or to connect the edge banding line to the stereoscopic warehouse of finished products.


(2) Automatic Edge Banding Line


Intelligent and stable edge banding can not only accept the material from the cutting work cell, but also expand the subsequent drilling links.


(3) Drilling Work Cell


Intelligent high-speed CNC drilling processing can also be extended to connect edge banding lines and sorting stations.


(4) Automatic sorting line


Software, robots, and line conveyor seamlessly connect to realize intelligent sorting of customized furniture cabinets, and can also be expanded to connect drilling work cell or automatic packaging systems.


4.  Software control


The FIN4.0 control system realizes the automatic control of the whole line linkage and circulation by interacting with the information of the scanning device, robots, buffer and other devices.


5.  Advantages of extended full-line control


The integration of processing equipment, robots and conveying supporting devices, and the full-line control of the software, realize the automated line production of custom furniture from cutting to sorting and packaging, which greatly reduces the labor costs of furniture companies and improves processing efficiency. Strong scalability, which can be directly connected to the finished stereoscopic warehouse or automatic packaging system to further improve the automatic processing effect.
Conclusion


Nanxing Machinery has been committed to the home equipment industry, and is also a pioneer of the "digital" factory 4.0, providing system cost-effective solutions for intelligent home production. Segmented automation or full-line automation solutions can greatly improve equipment performance and ensure production flexibility. When producing customized products, it can effectively shorten the delivery cycle, reduce labor, and improve production efficiency by the communication of equipment with real-time interactive software. 






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